Mycotoxin Testing in Feed

Introduction
Mycotoxins are toxic secondary metabolites produced by moulds such as Aspergillus, Fusarium, and Penicillium. These toxins contaminate animal feed ingredients like cereals, maize, soybeans, and silage, posing significant risks to livestock health, feed safety, and food chain integrity. Mycotoxins are stable under processing conditions, persisting in feed and potentially transferring to animal-derived products (e.g., milk, meat). Associated with carcinogenic, nephrotoxic, immunosuppressive, and reproductive effects, mycotoxins require rigorous testing to ensure feed safety, meet regulatory standards, and support global trade in animal feed and livestock products.
Key Mycotoxins in Food and Feed
- Aflatoxins (B1, B2, G1, G2, M1): Common in maize, peanuts, milk, and spices.
- Ochratoxin A (OTA): Found in cereals, coffee, dried fruits, and wine.
- Fumonisins (B1, B2, B3): Occur mainly in maize and maize-based products.
- Zearalenone (ZEN): Found in maize, barley, and wheat.
- Trichothecenes (T-2, HT-2, DON): Common in grains like wheat and oats.
- Patulin: Detected in apples, apple juice, and other rotting fruits.
Sources of Mycotoxin Contamination in Feed
Mycotoxin contamination in feed primarily occurs during crop growth, harvest, and storage. The table below outlines key sources:
Source |
Description |
Pre-Harvest Contamination |
Moulds infect crops (e.g., maize, wheat) in the field due to warm, humid conditions, producing mycotoxins like aflatoxins and fumonisins. |
Improper Storage |
Poor storage conditions (e.g., high moisture, inadequate ventilation) promote mould growth in grains and silage, increasing toxins like ochratoxin A and zearalenone. |
Feed Processing |
Contaminated raw materials (e.g., soybean meal, corn) carry mycotoxins into processed feed if not screened. |
Environmental Factors |
Drought, insect damage, or soil contamination enhance mould proliferation, elevating mycotoxin levels in feed ingredients. |
Health Concerns
Mycotoxins in feed pose significant risks to livestock and, indirectly, human health via the food chain. The table below outlines key concerns:
Mycotoxin |
Health Concern |
Aflatoxins (B1, B2, G1, G2, M1) |
Cause liver damage, immunosuppression, and reduced milk production in livestock; aflatoxin M1 in milk is a Group 1 carcinogen linked to human liver cancer. |
Ochratoxin A (OTA) |
Leads to kidney damage and weakened immunity in animals, with potential human exposure via meat. |
Fumonisins (B1, B2, B3) |
Cause neurological disorders and reduced growth in livestock, particularly swine and poultry. |
Zearalenone (ZEN) |
Mimics oestrogen, disrupting reproduction and fertility in livestock, especially pigs. |
Trichothecenes (T-2, HT-2, DON) |
Induce vomiting, feed refusal, and immunosuppression in animals, reducing productivity. |
Industry Concerns
- Trade Rejections and Economic Losses: Many food shipments are rejected due to mycotoxin contamination, especially in the EU and US.
- Feed Safety and Livestock Productivity: Mycotoxin-contaminated feed reduces animal fertility, milk production, and growth rates.
- Reputation Damage and Product Recalls: Failing to test can result in recalls, lawsuits, and loss of consumer trust.
- Need for Supply Chain Transparency: Buyers increasingly demand validated lab reports and traceability.
Importance of Testing
Testing ensures feed safety, livestock health, and compliance. The table below highlights the importance of testing key parameters:
Parameter |
Importance of Testing |
Aflatoxins |
Confirms levels are below MRLs to protect livestock and prevent transfer to milk or meat. |
Ochratoxin A |
Ensures kidney health in animals and safety of animal-derived products. |
Fumonisins |
Verifies safe levels to prevent neurological and growth issues in livestock. |
Zearalenone |
Confirms compliance to protect animal reproduction and human food safety. |
Trichothecenes |
Detects toxins causing feed refusal and immunosuppression, ensuring feed efficacy. |
Broader Importance of Mycotoxin Testing
Mycotoxin testing provides wide-ranging benefits:
- Livestock Health: Prevents productivity losses and disease in animals.
- Human Safety: Ensures animal-derived products (e.g., milk, meat) are free from harmful residues.
- Regulatory Compliance: Aligns with FSSAI, EU, FDA, and Codex standards.
- Market Access: Facilitates feed exports by meeting stringent MRLs in global markets.
- Quality Assurance: Enhances feed quality, supporting livestock performance and brand reliability.
- Consumer Trust: Builds confidence through transparent safety data, countering contamination concerns.
Regulations and Standards
FSSAI
The Food Safety and Standards Authority of India (FSSAI) has established strict regulatory limits for mycotoxins in various food and feed products to protect consumer health.
S.No |
Contaminant |
Food Article |
Limit (µg/kg) |
1 |
Total Aflatoxins |
Cereal and cereal products |
15 |
Dried figs |
10 |
||
Arecanut or Betelnut |
15 |
||
Nuts for further processing |
15 |
||
Ready to eat nuts |
15 |
||
Oilseeds for further processing |
15 |
||
Ready to eat oilseeds or oil |
15 |
||
Pulses |
15 |
||
Spices/Spice Mix |
30 |
||
Food products containing above items |
20 |
||
2 |
Aflatoxin B1 |
Arecanut or Betelnut |
10 |
Cereal and cereal products |
10 |
||
Dried figs |
10 |
||
Nuts for further processing |
10 |
||
Ready to eat nuts |
10 |
||
Oilseeds for further processing |
10 |
||
Ready to eat oilseeds or oil |
10 |
||
Pulses |
10 |
||
Spices/Spice Mix |
15 |
||
Food products containing above items |
10 |
||
3 |
Aflatoxin M1 |
Milk (Liquid) |
0.5 |
Skimmed milk powder |
6 |
||
Whole milk powder |
4 |
||
4 |
Ochratoxin A |
Wheat, rye, barley |
20 |
5 |
Patulin |
Apple juice |
50 |
Apple juice as ingredient in beverages |
50 |
||
6 |
Deoxynivalenol |
Wheat |
1000 |
https://fssai.gov.in/upload/uploadfiles/files/Comp_Contaminants_Regulations_2_4_2025_VIII.pdf
EU
Commission Regulation (EU) 2023/915 of 25 April 2023 establishes maximum levels for certain mycotoxins in food and feed, replacing Regulation (EC) No 1881/2006. In food, maximum limits apply to aflatoxins (B1, B2, G1, G2), ochratoxin A, patulin, deoxynivalenol, zearalenone, fumonisins (B1, B2), citrinin, and ergot alkaloids (indirectly via ergot sclerotia). In feed, limits are set for aflatoxin B1 and ergot alkaloids. Additionally, Commission Recommendation 2013/165/EU provides guidance values for T-2 and HT-2 toxins in cereals and cereal products, covering both food and feed sectors.
https://eur-lex.europa.eu/legal-content/en/TXT/?uri=CELEX%3A32023R0915
Advanced Testing Methods for Mycotoxins
- LC-MS/MS (Liquid Chromatography – Tandem Mass Spectrometry): Gold standard for multi-mycotoxin detection with high sensitivity and specificity.
- HPLC-FLD (High-Performance Liquid Chromatography – Fluorescence Detection): Widely used for aflatoxins and OTA.
- ELISA (Enzyme-Linked Immunosorbent Assay): Cost-effective, fast screening tool for aflatoxins, OTA, DON, and ZEN.
- TLC (Thin-Layer Chromatography): Basic technique still in use for qualitative detection in resource-limited settings.
- UPLC-HRMS: High-resolution mass spectrometry for research and confirmatory testing.
Mycotoxin Testing Parameters and Analysis
Eurofins laboratories are equipped to analyse a comprehensive range of mycotoxins using internationally validated methods:
Tested Mycotoxins:
- Aflatoxins (B1, B2, G1, G2, M1)
- Ochratoxin A
- Fumonisins (B1, B2, B3)
- Zearalenone
- Trichothecenes (T-2, HT-2, DON)
- Patulin
Eurofins Testing Services for Mycotoxins in feed
- Global Laboratory Network: Accredited facilities in 50+ countries offering harmonised testing protocols.
- Method Validation: ISO/IEC 17025-accredited methods (LC-MS/MS, HPLC-FLD, ELISA) with traceable results.
- Fast Turnaround and High Throughput: Capacity to manage large volumes for processors, exporters, and retailers.
- Expert Advisory and Regulatory Support: Consultation for MRL updates, product recalls, and certification processes.
- Integrated Programmes: Mycotoxin risk mapping, traceability audits, and pre-shipment testing for full supply chain control.
- Digital Access: Client portals for real-time report access, trend analysis, and document retrieval.
Final Thoughts
Mycotoxins continue to be a leading food safety challenge worldwide, affecting everything from cereal grains to infant food. Prevention through good agricultural and storage practices is vital, but testing remains the only way to guarantee compliance. Eurofins’ global infrastructure, validated methods, and regulatory expertise make it the trusted partner for ensuring mycotoxin-free, compliant, and safe products in food and feed supply chains.